{"id":11538,"date":"2017-02-06T20:46:19","date_gmt":"2017-02-06T20:46:19","guid":{"rendered":"https:\/\/www.omegasonics.com\/?p=11538"},"modified":"2019-01-10T20:53:33","modified_gmt":"2019-01-10T20:53:33","slug":"ultrasonic-cleaning-for-safety-efficiency-2","status":"publish","type":"post","link":"https:\/\/www.omegasonics.com\/newsroom\/ultrasonic-cleaning-for-safety-efficiency-2\/","title":{"rendered":"Ultrasonic cleaning for safety, efficiency"},"content":{"rendered":"<header class=\"clearfix\">\n<div class=\"byline\"><\/div>\n<\/header>\n<div class=\"article-body clearfix\">\n<section class=\"clearfix\">\n<figure class=\"right\"><img decoding=\"async\" class=\"img-responsive alignright\" src=\"http:\/\/magazine.aerospacemanufacturinganddesign.com\/fileuploads\/publications\/20\/issues\/103064\/articles\/images\/Photo-1-IMG_2100_fmt.png\" \/><\/figure>\n<p><em>\u201cAviation is the branch of engineering that is least forgiving of mistakes.\u201d<\/em> \u2013 Physicist Freeman Dyson. Even small traces of residue, grease, or grime on parts used to build and repair aircraft \u2013 from jets to rockets \u2013 can cause a catastrophic explosion. Therefore, these parts must be routinely and thoroughly cleaned to restore them to their original condition. However, precision cleaning and handling of these parts can become labor-intensive, lengthy, and quite costly.<\/p>\n<p>With ultrasonic cleaning technologies, aircraft and rocket parts from small and lightweight to large and heavy are being cleaned in just minutes by using sound waves that gently remove particles and oily residues. This process restores the parts for flight and increases safety for the industry. In addition, handling time is reduced, allowing for significant savings for aerospace manufacturers and the firms providing ultrasonic cleaning services to them.<\/p>\n<h5>Outsourcing cleaning<\/h5>\n<p>For many aerospace manufacturers, maintaining a clean room and staffing it with trained technicians is expensive \u2013 especially if they don\u2019t have a large quantity of parts that require regular cleaning. In addition, technicians often lack the experience to properly clean parts and equipment, so many turn to precision cleaning companies to do it for them. Even large aerospace manufacturers may outsource the cleaning process to be assured parts are being cleaned and handled by experts.<\/p>\n<aside class=\"clearfix\">\n<h4>How ultrasonic cleaning works<\/h4>\n<p>Generators produce high frequency electricity that is then converted into sounds waves through a transducer, making the waves vibrate. As the waves travel through water, tiny vacuum bubbles form and repeatedly implode upon any surface they encounter, removing even microscopic dirt particles. These cavitation bubbles reach and clean grooves, cracks, and hidden crevices more effectively than alternative methods.<\/p>\n<p>Ultrasonic cleaning technology does not require toxic chemicals or manual work, and many units use only water-based solutions.<\/p>\n<\/aside>\n<h5>Ultrasonic cleaning<\/h5>\n<p>Quality Precision Cleaning Inc. (QPC) of Duarte, California, a precision cleaning company, gets about 70% of its business from aerospace firms \u2013 mostly from space launch and rocket manufacturers.<\/p>\n<p>Prior to the company\u2019s adoption of ultrasonic cleaning equipment, it relied on manual power brushing. But this method wasn\u2019t always effective, especially when cleaning small cavities and blind holes that are difficult to reach, such as manifolds with drilled holes inside \u2013 some as small as 1\/8&#8243;. These components were very hard to clean with a brush because it was difficult to get the velocity to push out any contaminants.<\/p>\n<figure class=\"left\"><img decoding=\"async\" class=\"img-responsive alignleft\" src=\"http:\/\/magazine.aerospacemanufacturinganddesign.com\/fileuploads\/publications\/20\/issues\/103064\/articles\/images\/Photo-2-IMG_2098_fmt.png\" \/><\/figure>\n<p>QPC discovered that ultrasonic cleaning equipment could help with those internal cavities and hard-to-reach particles by loosening those contaminants so they could be flushed out easily. QPC chose to partner with Omegasonics of Simi Valley, California.<\/p>\n<\/section>\n<\/div>\n<p><!--more--><\/p>\n<p>\u201cThe most important criteria for us were size, self-containment, and the setup of the machines. Omegasonics offered ultrasonic models that met our criteria and featured good recirculating flow and reflow, which was another important consideration for us,\u201d says Jay Dino, general manager at QPC. \u201cTheir models had a very effective, closed-loop filtration system which keeps the tanks relatively clean. With our older tanks, we\u2019d have to change fluid out every day. But, with our Omegasonics ultrasonic machines, we only have to change out liquid once a week,\u201d Dino adds.<\/p>\n<p>Also, Omegasonics was local, unlike other ultrasonic cleaning equipment manufacturers. From a customer service perspective, that was very comforting.<\/p>\n<p>Additionally, some of QPC\u2019s most prominent aerospace clients were already using Omegasonics equipment themselves.<\/p>\n<p>\u201cIf Omegasonics ultrasonic cleaning systems were good enough for our customers, then they were good enough for us,\u201d Dino says.<\/p>\n<aside class=\"clearfix\">\n<h4>Omegasonics Power Pro 6000 &amp; 8000 ultrasonic cleaning systems<\/h4>\n<p>The 85-gallon Power Pro 6000 is a large capacity ultrasonic cleaning system with 6,000W of peak ultrasound. This unit is 6&#8243; deeper than Omegasonics\u2019 smaller models and has a 24&#8243; wide opening. The design lends itself to larger parts cleaning requirements, including transmission cases, larger castings and molds, and heat exchangers. The portable unit can be moved within a shop environment without a forklift. Features include:<\/p>\n<ul>\n<li>85 gallons<\/li>\n<li>4&#8243; weir<\/li>\n<li>1 phase\/240VAC\/30A<\/li>\n<li>6,000W peak ultrasonic power<\/li>\n<li>Tank dimensions: 36&#8243; x 24&#8243; x 20&#8243;<\/li>\n<li>Overall dimensions: 69&#8243; x 27&#8243; x 37&#8243;<\/li>\n<\/ul>\n<p>The Power Pro 8000 ultrasonic cleaner has a 110-gallon capacity and 8,000W peak ultrasonic cleaning for large-volume, large-power precision cleaning requirements. Applications include large aluminum and stainless steel housings, plastic injection molds, and heat exchangers. This unit\u2019s features include:<\/p>\n<ul>\n<li>110 gallons<\/li>\n<li>4&#8243; weir<\/li>\n<li>1 phase\/240VAC\/50A<\/li>\n<li>8,000W peak ultrasonic power<\/li>\n<li>Tank Dimensions: 48&#8243; x 26&#8243; x 20&#8243;<\/li>\n<li>Overall Dimensions: 86&#8243; x 27&#8243; x 37&#8243;<\/li>\n<\/ul>\n<p>Both units use non-toxic, water-based solutions.<\/p>\n<\/aside>\n<h5>Reduced manipulation<\/h5>\n<figure class=\"right\"><img decoding=\"async\" class=\"img-responsive alignright\" src=\"http:\/\/magazine.aerospacemanufacturinganddesign.com\/fileuploads\/publications\/20\/issues\/103064\/articles\/images\/Photo-3-IMG_2091_fmt.png\" \/><\/figure>\n<p>For QPC, automating the entire cleaning process is not a good practice because it requires a tremendous amount of calibration and maintenance. And some parts demand a human touch to ensure they are completely and thoroughly cleaned. Omegasonics ultrasonic cleaning machines help them strike a good balance. They enable QPC to automate a good portion of its process but leave the door open to finish the cleaning with manual brushing and flushing.<\/p>\n<p>\u201cWith the PowerPro 6000 and PowerPro 8000, we\u2019ve been able to reduce the time spent manually manipulating parts by 40%,\u201d Dino says. \u201cThat directly translates to a significant cost savings.\u201d<\/p>\n<p>Read more : <a href=\"https:\/\/www.aerospacemanufacturinganddesign.com\/article\/ultrasonic-cleaning-for-safety-efficiency\/\" target=\"_blank\" rel=\"noopener noreferrer nofollow\">https:\/\/www.aerospacemanufacturinganddesign.com\/article\/ultrasonic-cleaning-for-safety-efficiency\/<\/a><\/p>\n<p><a href=\"http:\/\/magazine.aerospacemanufacturinganddesign.com\/article\/january-february-2017\/ultrasonic-cleaning-for-safety-efficiency.aspx\" target=\"_blank\" rel=\"noopener noreferrer nofollow\">http:\/\/magazine.aerospacemanufacturinganddesign.com\/article\/january-february-2017\/ultrasonic-cleaning-for-safety-efficiency.aspx<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p class=\"excerpt\">\u201cAviation is the branch of engineering that is least forgiving of mistakes.\u201d \u2013 Physicist Freeman Dyson. Even small traces of residue, grease, or grime on parts used to build and repair aircraft \u2013 from jets to rockets \u2013 can cause a catastrophic explosion. Therefore, these parts must be routinely and thoroughly cleaned to restore them [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":31547,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"","_seopress_titles_title":"","_seopress_titles_desc":"","_seopress_robots_index":"","inline_featured_image":false,"_genesis_hide_title":false,"_genesis_hide_breadcrumbs":false,"_genesis_hide_singular_image":false,"_genesis_hide_footer_widgets":false,"_genesis_custom_body_class":"","_genesis_custom_post_class":"","_genesis_layout":"","footnotes":""},"categories":[89],"tags":[],"class_list":{"0":"post-11538","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-newsroom","8":"entry"},"featured_image_src":"https:\/\/www.omegasonics.com\/wp-content\/uploads\/2021\/03\/default-featured.png","featured_image_src_square":"https:\/\/www.omegasonics.com\/wp-content\/uploads\/2021\/03\/default-featured.png","author_info":{"display_name":"highband","author_link":"https:\/\/www.omegasonics.com\/author\/highband\/"},"_links":{"self":[{"href":"https:\/\/www.omegasonics.com\/wp-json\/wp\/v2\/posts\/11538","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.omegasonics.com\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.omegasonics.com\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.omegasonics.com\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.omegasonics.com\/wp-json\/wp\/v2\/comments?post=11538"}],"version-history":[{"count":0,"href":"https:\/\/www.omegasonics.com\/wp-json\/wp\/v2\/posts\/11538\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.omegasonics.com\/wp-json\/wp\/v2\/media\/31547"}],"wp:attachment":[{"href":"https:\/\/www.omegasonics.com\/wp-json\/wp\/v2\/media?parent=11538"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.omegasonics.com\/wp-json\/wp\/v2\/categories?post=11538"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.omegasonics.com\/wp-json\/wp\/v2\/tags?post=11538"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}